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man welding sheet and performing metal fabrication at Starflex Fabrication

From design to delivery, Starflex Fabrication is Atlanta’s full-service fabrication shop for precision cutting, welding, powder coating, and assembly.

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Client Care

What sets Starflex apart are the strong relationships we develop with our clients, our commitment to accountability, and our follow-through. For us, customer service is a mindset that guides everything we do. This is reflected in our dedication to transparent, consistent communication and personalized responsiveness. We don’t shy away from challenges when they arise; we address them promptly and transparently to find the best solution for you.

Starflex saves you time and ensures consistently high quality with our in-house capabilities and partnerships, enabling us to cut, bend, weld, powder coat and even provide local delivery options. We have the engineering capabilities to assist with design work, both developing and improving your custom components. We offer the flexibility to produce small, medium, and large quantities, as well as the agility to deliver your parts on time, even under tight deadlines.

Starflex Fabrication is committed to providing high-quality, compliant, and dependable products, and we back that commitment with industry-recognized certifications, including:

  • ISO 9001:2015 Registered quality management system
  • NSF Certification for food and beverage applications.
  • ITAR Certification for military applications.

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Starflex Fabrication proudly offers custom machining and fabrication solutions to clients across diverse industries, including:

At Starflex Fabrication, we combine precision manufacturing, quality parts, and outstanding customer service to create a client experience that surpasses all expectations. Your satisfaction is our primary motivation and the driving force behind everything we do. From consultation and prototyping to high-volume production runs, Starflex Fabrication is here for you at each stage of the process. Reach out today to learn more about the many ways Starflex can benefit you.

What wire do I use to weld galvanized steel?

When welding galvanized steel or other coated metals, it’s critical to select a wire that minimizes contamination and ensures a strong bond. The most common wire for MIG welding galvanized steel is ER70S-6, due to its strong deoxidizing agents, which help mitigate the effects of zinc vapor. For flux-core welding, wires like E71T-11 are often used for better penetration and flexibility in outdoor or less-controlled environments.

Factors to consider when choosing a welding wire include:

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The most common materials used in metal fabrication include carbon steel, stainless steel, and aluminum. Each has specific benefits based on the end application:

  • Carbon Steel: Strong and cost-effective, ideal for structural components.
  • Stainless Steel: Corrosion-resistant, commonly used in NSF-certified food and beverage equipment.
  • Aluminum: Lightweight and durable, perfect for transportation and aerospace components.

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What is a laser cutting service?

Metal fabrication services encompass the design, cutting, welding, assembly, and finishing of metal parts or products. Laser cutting is a core component of this process, offering high precision and speed with minimal waste.

Starflex Fabrication uses AMADA fiber laser systems to cut metals up to 1″ thick with exceptional accuracy. Our fabrication capabilities include:

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Does powder coating prevent rust?

Powder coating provides a protective barrier against corrosion, scratches, and environmental damage, but it does not make steel completely rust-proof. If powder coating is applied properly to a clean, prepped surface, it can significantly reduce the risk of rust and extend the lifespan of the product.

Starflex’s powder coating services are ideal for:

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What is the sheet metal fabrication process?

Sheet metal fabrication involves cutting, forming, and assembling flat metal sheets into desired components or structures. It is widely used across industries such as transportation, food and beverage, and commercial equipment.

Common types of sheet metal used in fabrication include:

  • Mild steel – Affordable and easy to form
  • Stainless steel – Corrosion-resistant and food-safe (NSF compliant)
  • Aluminum – Lightweight and ideal for transportation and aerospace

The process often includes:

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What are custom metal parts?

Custom metal parts are tailored components made to match a customer’s specific design, function, and durability requirements. These are commonly created using machining services, which remove material to shape the final part.

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  • Manual machining (milling, lathes) — ideal for small batch or prototype runs
  • CNC machining — computer-controlled cutting for high-volume production that we outsource

Starflex offers both:

  • In-house manual machining for prototypes and small batch runs
  • Partnered CNC services for larger, more complex part runs

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What is metal assembly in fabrication?

Assembly and kit packing services help streamline production by bundling multiple components together—either as a final product or as a ready-to-assemble kit.

  • Assembly involves welding, bolting, or riveting parts into a finished structure (e.g., carts, enclosures, custom tanks)
  • Kit Packing ensures all components for a build are grouped, packaged, and labeled for easy final assembly at the client’s location

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How to learn metal fabrication?

Learning metal fabrication involves both hands-on experience and technical knowledge. Many professionals start by enrolling in technical school programs that cover welding, CAD, and machining, then gain real-world experience through apprenticeships or entry-level jobs.

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  • Learning CAD software such as SolidWorks

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What type of math is used in metal fabrication?

Metal fabrication relies on several types of math to ensure precision and quality:

  • Geometry: For calculating angles, cuts, and layouts
  • Trigonometry: Especially important in laser cutting and press brake operations
  • Algebra: Used for calculating material dimensions and machine settings
  • Basic arithmetic: For part counts, weights, and budgeting

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